Engineered for continuous 24/7 industrial duty, high kinematic repeatability (±0.02mm), and full Euromap 67 / 12 compatibility for plastic injection moulding facilities in Istanbul and surrounding industrial zones.
Ultra-high precision CNC fiber laser cutting system designed for heavy-duty structural steel frame fabrication, robotic beam assembly, and custom mounting plates.
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High-speed non-metallic cutting solution optimized for preparing customized acrylic EOAT vacuum plates, rubber seals, and protective guarding panels.
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Heavy-duty metal sheet laser cutter engineered with stress-relieved bed structures for high-speed robotic traverse beam production and enclosure fabrication.
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Micro-precision desktop laser system designed for optical sensor housing, small polymer bracket prototyping, and precision component marking.
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Rigid single-table laser cutting platform optimized for fast turnaround of stainless steel robotic gripper arms and specialized mold automation brackets.
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Factory-direct custom sheet metal fabrication, laser cutting, and bending service for automated perimeter safety guarding and custom IMM conveyors.
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Ultra-high power industrial laser machine capable of processing thick structural steel plates for heavy gantry robot frames and large-format mold automation lines.
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High-speed 3000W laser welder delivering seamless, high-strength joints on stainless steel and aluminum robot frames, control cabinets, and cell enclosures.
Get CatalogAs Turkey’s industrial engine, Istanbul hosts over 35% of the nation’s plastic processing capacity across key clusters including İkitelli Organized Industrial Zone (OSB), Gebze Plastikçiler OSB (GEPOSB), Hadımköy, and Tuzla.
To maintain high export competitiveness across European, Middle Eastern, and Eurasian markets, Turkish injection moulders face stringent requirements: reducing dry cycle times below 3.5 seconds, eliminating part damage during mold extraction, maintaining cleanroom compatibility for packaging and medical devices, and adhering strictly to the EU Machinery Directive 2006/42/EC (CE Marking).
As a premier CE certified plastic injection moulding robot manufacturer and direct exporter serving Istanbul, Marvel Industrial Solution engineers high-speed 3-axis and 5-axis AC servo-driven Cartesian traverse robots, side-entry IML (In-Mold Labeling) robots, and multi-articulated robotic take-out systems. Our machinery directly integrates with global Injection Moulding Machine (IMM) brands—including KraussMaffei, Engel, Arburg, Haitian, Yizumi, Borche, and Sumitomo Demag—utilizing standard Euromap 67, Euromap 12, and SPI electrical interfaces.
The operational efficiency of an injection moulding automation cell relies heavily on the mechanical stiffness and vibration dampening of the robot's traverse crossbeam. Marvel’s robotic systems utilize high-tensile extruded aluminum alloy beams reinforced with stress-relieved welded steel sub-structures, processed on precision CNC machining centers. This engineered rigidity eliminates end-of-arm tooling (EOAT) oscillation during high-acceleration vertical demoulding movements.
Designed for rapid top-entry removal of sprues, runners, and molded parts. Features synchronised absolute encoders on X, Y, and Z axes, reducing energy usage by 30% compared to pneumatic-assisted counterparts.
Incorporates AC servo rotation (C-axis & A-axis) at the wrist, allowing complex part reorientation, post-mould trimming, insert placement, and precise stacking on takeaway conveyors.
Achieves take-out times down to 0.4 seconds. Ideal for thin-wall food container packaging, dairy tubs, and disposable cutlery plants operating in İkitelli and Hadımköy.
How Marvel’s CE-certified injection moulding robots resolve specific shop-floor bottlenecks across Turkey's key manufacturing zones.
Challenge: Large automotive interior panels (dashboards, door trims) moulded on 1500T-3200T IMMs required scratch-free removal and dual-cavity clip insertion without increasing cycle times.
Solution: Marvel deployed heavy-payload 5-axis servo traverse robots equipped with vacuum suction cups, pneumatic grippers, and integrated vision inspection. The robot performs part extraction, gates cutting, and places parts directly onto an automated cooling conveyor, dropping rejection rates by 14%.
Challenge: Margarine tub and caps production facilities needed to achieve high-volume output while integrating In-Mold Labeling (IML) on 300T fast-cycling injection molding presses.
Solution: Installation of Marvel Side-Entry IML Servo Robots featuring static charging units, high-speed label dummy loading, and vacuum part removal. Dry take-out time achieved: 0.6 seconds, enabling round-the-clock continuous production with zero label misalignment.
Challenge: Production of sterile syringe barrels and IV connectors required oil-free, particle-free robotic automation suitable for ISO Class 8 cleanrooms.
Solution: Marvel delivered custom CE-compliant top-entry robots equipped with timing belt enclosed drives, food-grade/medical grease lubrication, stainless steel fasteners, and HEPA-filtered enclosed wrist mechanisms to prevent particle contamination.
The Turkish plastics industry, backed by organizations like PAGDER (Turkish Plastics Industrialists' Association) and IMMIB, is rapidly shifting towards smart manufacturing and sustainable energy utilization. Key drivers shaping capital equipment investments in Istanbul include:
Marvel Industrial Solution stands out as an OEM machine builder rather than a trading intermediary, providing deep technical accountability from component selection to overseas installation.
Every robot shipped to Turkey bears authentic CE compliance documentation, emergency stop safety relays, dual-circuit safety doors, and fully compliant Euromap 67 signals to ensure smooth customs clearance and workplace safety audits.
We build using industry-standard components: Yaskawa / Panasonic AC Servo Motors, THK / HIWIN Linear Guide Rails, SMC / Festo Pneumatics, and Schneider / Omron Electrical Automation, ensuring local spare parts availability throughout Turkey.
Located near major shipping corridors, we provide seaworthy wooden box packaging and dispatch direct container shipments to Ambarlı Port (Istanbul) and Yılport / Haydarpaşa Ports, supported by comprehensive customs documentation.
Direct answers from our senior automation engineers regarding integration, shipping, and custom robot sizing.
Send us your IMM model, mold dimensions, and part drawings. Our application engineers will provide a complete 3D automation proposal, payload calculation, and factory-direct price list within 24 hours.
