Engineered for seamless integration with injection moulding machines (100T to 4000T), offering ultra-fast takeout, laser gate trimming, and full traceability.
Turkey has firmly established itself as Europe’s second-largest plastics converter and a global hub for automotive OEM manufacturing, commercial appliance production, and rigid packaging. To maintain a competitive edge against rising energy costs and strict European Union quality standards, Turkish processors are rapidly transitioning from legacy pneumatic pickers to high-efficiency servo-driven robots and integrated post-moulding laser automation cells.
With major European Tier-1 automotive and home appliance brands transferring manufacturing contracts to Turkey’s primary industrial belts—such as Bursa, Kocaeli, Manisa, and Greater Istanbul—manufacturers face uncompromising cycle time targets and zero-defect mandates. Our plastic injection moulding robots engineered for Turkey provide rapid mould-takeout speeds, precise insert placement, and continuous multi-shift repeatability required to meet ISO/IATF 16949 standards.
Energy tariffs in the Marmara and Aegean industrial zones make electricity consumption a critical component of unit production cost. Marvel Industrial Solution’s injection moulding robots utilize kinetic energy recovery systems (KERS), low-inertia AC servo motors, and lightweight carbon-fiber/aluminum gantry structures. This achieves up to 40% energy reduction compared to standard hydraulic or pneumatic manipulators while maintaining full compliance with CE European machinery directives.
Tailored robotic pick-and-place, degating, and laser trimming solutions configured for specialized regional manufacturing clusters throughout Turkey.
High-tonnage (800T - 3500T IMM) 5-axis servo robots designed for extracting instrument panels, bumper covers, door trims, and lighting assemblies. Integrates inline hot-nipper or automated CO2 laser degating, removing sprues clean without stress-whitening the plastic resin.
Robotic takeout and secondary processing for washing machine drums, refrigerator drawers, and dishwasher panels. Features dual-arm configurations: Arm A handles part extraction while Arm B inserts metal pins or electrical connectors directly into the open mould.
Side-entry In-Mould Labeling (IML) robot cells engineered for food containers, margarine tubs, and paint pails. Achieving mold immersion times as low as 0.35 seconds, paired with electrostatic label charging and optical camera inspection.
Class 10,000 cleanroom-certified electric servo manipulators featuring enclosed linear guides, non-outgassing food-grade lubricants, and stainless steel shrouding for syringe barrels, blood collection tubes, and IV components.
Heavy-payload 3-axis beam robots built to extract 15kg to 45kg agricultural fruit crates and industrial storage pallets. Includes automated downstream palletizing and barcode laser marking integration.
Supply of 3000W handheld laser welding systems directly to moulding shops for rapid in-house repair of worn core pins, parted lines, and scratched cavity steel—eliminating week-long tooling downtime.
Selection guide mapping machine tonnage, payload ratings, motion axes, and downstream laser degating capabilities.
| Robot Platform Model | Compatible IMM Tonnage | Axis Drive Type | Max Payload | Takeout Cycle Time | Integrated Downstream Options |
|---|---|---|---|---|---|
| TRK-SERVO 3X-S | 100T – 450T | 3-Axis AC Servo (Yaskawa) | 5.0 kg | 0.7 - 0.9 sec | Hot Nipper Degating, Conveyor Stacking |
| TRK-SERVO 3X-M | 450T – 900T | 3-Axis AC Servo (Panasonic) | 12.0 kg | 0.9 - 1.2 sec | Sprue Separator, QC Vision Camera Station |
| TRK-SERVO 5X-L | 900T – 2200T | 5-Axis Full Servo (W-Axis Wrist) | 25.0 kg | 1.2 - 1.6 sec | CO2 Laser Gate Trimming, Flame Treatment |
| TRK-SERVO 5X-HD | 2200T – 4000T | 5-Axis Heavy-Duty Dual-Arm Servo | 50.0 kg | 1.8 - 2.5 sec | Ultrasound Degating, Robot Palletizer Interface |
| TRK-IML SIDE-ENTRY | 150T – 500T | Side-Entry High-Speed Servo Gantry | 3.0 kg | 0.35 - 0.5 sec | Static Charging, Dummy Label Reject, Pack Out |
| TRK-LASER-TRIM 1610 | Downstream Cell | CNC Motion Gantry + CO2 Laser | N/A (Sheet/Part) | Continuous Process | Enclosed Cabinet, Fume Extraction, 180W CO2 |
Marvel Industrial Solution brings enterprise-level OEM machinery manufacturing expertise from our state-of-the-art facility. We do not simply supply standard robots; we engineer turnkey automation ecosystems that bridge raw resin processing with final laser-trimmed, marked, and inspected products.
Clear, direct answers regarding customs, electrical compliance, spare parts availability, and technical service support across Turkey.
Send us your part drawings (3D CAD / STEP / DXF), IMM tonnage, and mould layout. Our automation engineers will design a customized robot takeout and downstream laser trimming layout complete with cycle time calculations and ROI analysis within 24 hours.
