High-Precision Galvo Scanner
High-speed digital galvanometer mirrors provide marking velocities up to 9,000 mm/s, enabling ultra-fast vector character generation on fast-moving parts.
UV Fly Laser Marking Machine
High-Speed 355nm Online Continuous Laser Coding for Packaging, Plastics, Films & Glass
Cold Laser Technology
High-Speed Continuous Online UV Coding Systems
Marvel Industrial Solution manufactures industrial-grade UV Fly Laser Marking Machines designed for non-stop online coding on high-speed continuous packaging lines. Operating at a 355nm ultraviolet wavelength, our UV lasers utilize photochemical cold ablation to mark delicate, heat-sensitive substrates without thermal degradation, micro-cracks, or surface distortion.
Unlike conventional Continuous Inkjet (CIJ) printers or thermal transfer coders, UV fly laser technology operates entirely consumable-free—eliminating solvents, inks, ribbon waste, and frequent printhead maintenance. It delivers permanent, high-contrast batch numbers, manufacturing dates, expiry dates, QR codes, 2D Data Matrix, and branding logos on moving production conveyors operating at speeds up to 120 meters per minute.
- Zero Consumables & Maintenance: Eliminates solvent handling, ink clogging, chemical hazardous waste, and recurring fluid expenses.
- 355nm Cold Absorption: Photochemical breakdown of molecular bonds ensures crisp, dark marks on white/colored plastics, clear films, and thin glass without heat damage.
- Encoder-Synchronized Flying: Precision optical rotary encoders track variable conveyor speeds dynamically, ensuring zero code distortion or pitch errors.
Engineering Excellence
Industrial Performance for Modern Production Lines
Engineered for seamless integration into high-volume manufacturing environments including pharmaceuticals, food & beverage packaging, cosmetics, extrusions, and medical devices.
Rugged IP-Rated Enclosure
Sealed optical path and dust-proof industrial cabinet protect sensitive diode modules and internal optics from dust, moisture, and vibration in harsh plant conditions.
Dynamic Speed Synchronization
High-resolution rotary encoder interface reads conveyor acceleration and deceleration instantly, maintaining exact font positioning during speed fluctuations.
Industrial Software Suite
Supports variable data strings, automated batch counters, shift codes, GS1-128 barcodes, QR codes, and direct PLC/ERP software database connection.
Flexible Floor Integration
Modular mounting stands with 360-degree rotational laser arm adjustment allow vertical, horizontal, or angled positioning over existing belts and fillers.
Minimal Operating Cost
Low electrical power draw (under 800W total consumption) and 20,000+ hour laser diode operational life significantly lower overall total cost of ownership (TCO).
Technical Specifications
Machine Configurations & Parameters
Marvel Industrial Solution offers customized UV fly laser systems from 3W to 15W laser power to suit specific line speeds, field sizes, and material absorption rates.
| Parameter | UVF-3W System | UVF-5W System | UVF-10W / 15W High-Speed |
|---|---|---|---|
| Laser Wavelength | 355 nm (Ultraviolet) | 355 nm (Ultraviolet) | 355 nm (Ultraviolet) |
| Laser Source Type | Diode-Pumped Solid State (DPSS) | Diode-Pumped Solid State (DPSS) | High-Power DPSS UV Laser |
| Max Production Line Speed | Up to 45 m/min | Up to 80 m/min | Up to 120+ m/min |
| Standard Marking Field | 110 x 110 mm (Optional 70/150) | 110 x 110 mm (Optional 150/175) | 110 x 110 mm / 175 x 175 mm |
| Min Line Width / Character | 0.01 mm / 0.2 mm | 0.01 mm / 0.2 mm | 0.01 mm / 0.15 mm |
| Cooling Method | Precision Air / Chilled Air | Industrial Water Chiller | Precision Closed-Loop Chiller |
| Marking Formats | \Text, Batch, Expiry, Serial, GS1-Barcode, QR Code, Data Matrix, DXF Logos | ||
| Power Supply Requirements | 220V AC ±10% / 50-60Hz / 6A | 220V AC ±10% / 50-60Hz / 8A | 220V AC ±10% / 50-60Hz / 12A |
Application Matrix
Substrate & Industry Compatibility
The 355nm UV laser beam is absorbed rapidly by high-density polymers, glass, and multi-layer films, delivering high contrast without scorching.
Compatible Substrates
- Plastics & Polymers: HDPE, LDPE, PET, PVC, PP, ABS, Polycarbonate, and Silicone.
- Glass Products: Pharmaceutical vials, ampoules, glass bottles, and optical glass tubes.
- Flexible Laminates: Aluminum foil pouches, food packaging films, and paperboard cartons.
- Electrical Extrusions: Wire insulation jackets, HDPE conduits, and rubber tubing.
Key Target Industries
- Pharmaceutical & Medical: Blister pack coding, serial UDI codes, and sterile medical packaging.
- Food & Beverage: High-speed date & MRP coding on bottle caps, labels, and pouch seals.
- Cosmetics & Personal Care: Aesthetic branding and lot traceability on lotion bottles and tubes.
- Electronics Components: Micro-marking on IC chips, connectors, and PCB housings.
Frequently Asked Questions
Expert Guidance for Buyers & Engineers
Common technical questions regarding selection, line installation, and operation of UV Fly Laser Coders.
UV fly laser marking requires zero ink, solvents, or filters, eliminating recurring consumable expenses, printhead clogging, and hazardous waste disposal. The resulting marks are permanent, indelible, solvent-proof, and environmentally safe, dramatically lowering long-term operating costs.
The short 355nm ultraviolet wavelength breaks molecular chemical bonds directly through photochemical reactions rather than intense thermal heating. This prevents micro-cracking, melting, foaming, or burning on delicate substrates such as thin plastics, glass, and flexible packaging laminates.
Equipped with high-precision optical encoders and high-speed digital galvo scanners, our systems synchronize flawlessly with conveyor lines running up to 120 meters per minute depending on character matrix size and content complexity.
UV fly lasers easily process HDPE, PET, PVC, polypropylene, silicone, glass bottles, flexible packaging films, medical blister packs, extruded wires/cables, and anodized aluminum without thermal damage.
Yes. Every export order ships with complete technical schematics, encoder integration wiring diagrams, remote video commissioning assistance, operator training manuals, and export-grade wooden packaging for safe international delivery.
Direct Factory Support
Need a Custom UV Marking Solution for Your Line?
Send us your material sample or line layout requirements. Our engineering team provides parameter testing, line speed calculations, and formal factory quotations for overseas procurement.
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